China Hot selling Wholesale 1: 100 20 Rpm 29nm 300 Watt BLDC Motor DC Worm Gear with Brushless DC Motor

Product Description

Product Description

Feature:
A. High power range from 50W to 2KW
B. Dia: 57mm-110mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller

Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Δ 86mm BLDC Motor with RV40 Worm Gearbox Size Dimensions
Dimensions (Unit: mm )
Mounting screws are included with gear head.

Δ Brushless DC Motor Specification:
 

Motor Power (W)

90

150

200

300

450

600

750

Motor Length(mm)

65

80

80

90

130

130

130

Motor Rated Speed(rpm)

2000

Δ RV25 Worm Gearbox Specification:

Gear Ratio 7.5 10 15 20 25 30 40 50 60 80 100
Rated output speed(rpm) 267 200 133 100 80 67 50 40 33 25 20
Rated Torque(N.m) 9.68 12.9 19.35 25.8 32.25 38.7 41 39 36 33 29

 

Other Specification form:
Δ Motor interface, Voltage, Speed can be customized.

For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks

More Motor Flange Size

Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.

BLDC Motor with Gearbox Range

Company Profile

DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.

We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.

With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.

With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.

Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.

FAQ

Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.

Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.

Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.

Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.

Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.

Q7:What’s your warranty terms?
A6: One year

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Application: Universal, Industrial, Household Appliances, Power Tools, Pump
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 151/Piece
1 Piece(Min.Order)

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Customization:
Available

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What are the signs that indicate a need for worm wheel replacement or maintenance, and how can they be diagnosed?

Proper diagnosis of worm wheel condition is crucial for determining whether replacement or maintenance is necessary. Here’s a detailed explanation of the signs indicating a need for worm wheel replacement or maintenance and how they can be diagnosed:

  • Excessive Wear: Excessive wear on the worm wheel can be identified by visual inspection or measurement. Signs of wear include pitting, scoring, or surface roughness on the teeth. A worn worm wheel may exhibit a change in tooth profile or a reduction in tooth thickness. Regular inspections and measurements of the gear teeth can help diagnose excessive wear and determine if replacement or maintenance is required.
  • Abnormal Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the worm wheel. Excessive wear, misalignment, or damage to the gear teeth can cause irregular gear meshing, resulting in noise or vibration. Monitoring and analyzing noise and vibration levels using sensors and diagnostic tools can help diagnose the source of the problem and determine if maintenance or replacement of the worm wheel is necessary.
  • Increased Backlash: Backlash refers to the clearance between the teeth of the worm and the worm wheel. An increase in backlash can indicate wear, tooth damage, or misalignment of the worm wheel. Excessive backlash can result in reduced efficiency, decreased positional accuracy, and increased noise. Backlash can be diagnosed by measuring the rotational play or movement between the worm and the worm wheel. If the backlash exceeds acceptable limits, it may indicate the need for maintenance or replacement.
  • Reduced Efficiency or Performance: A decrease in the overall efficiency or performance of the mechanical system may suggest issues with the worm wheel. Reduced efficiency can be caused by various factors, including wear, misalignment, or damage to the gear teeth. Monitoring key performance indicators such as power consumption, speed, or torque can help identify any significant changes that may point to problems with the worm wheel. If the efficiency or performance drops below acceptable levels, maintenance or replacement may be necessary.
  • Leakage or Contamination: Leakage of lubricant or the presence of contamination around the worm wheel can indicate seal failure or damage to the gear housing. Inspecting the gear housing for signs of oil leakage, debris, or foreign particles can help diagnose potential issues. If the worm wheel is not adequately lubricated or if contaminants are present, it can lead to accelerated wear, increased friction, and reduced gear life. Addressing the root cause of the leakage or contamination is essential, and it may involve maintenance or replacement of the worm wheel components.
  • Irregular Motion or Positioning: If the mechanical system exhibits irregular motion, inconsistent positioning, or unintended movements, it may indicate problems with the worm wheel. Misalignment, wear, or damage to the gear teeth can cause irregular gear meshing, resulting in unpredictable motion or positioning errors. Monitoring and analyzing the system’s motion or positional accuracy can help diagnose any abnormalities that may require maintenance or replacement of the worm wheel.

It’s important to note that proper diagnosis of worm wheel condition often requires a combination of visual inspection, measurement, analysis of sensor data, and expertise in gear systems. Regular inspections, preventive maintenance, and monitoring of key performance indicators can help detect early signs of issues and determine the appropriate course of action, whether it involves maintenance or replacement of the worm wheel.

What are the signs that indicate a need for worm wheel replacement or maintenance, and how can they be diagnosed?

Proper diagnosis of worm wheel condition is crucial for determining whether replacement or maintenance is necessary. Here’s a detailed explanation of the signs indicating a need for worm wheel replacement or maintenance and how they can be diagnosed:

  • Excessive Wear: Excessive wear on the worm wheel can be identified by visual inspection or measurement. Signs of wear include pitting, scoring, or surface roughness on the teeth. A worn worm wheel may exhibit a change in tooth profile or a reduction in tooth thickness. Regular inspections and measurements of the gear teeth can help diagnose excessive wear and determine if replacement or maintenance is required.
  • Abnormal Noise or Vibration: Unusual noise or vibration during operation can indicate issues with the worm wheel. Excessive wear, misalignment, or damage to the gear teeth can cause irregular gear meshing, resulting in noise or vibration. Monitoring and analyzing noise and vibration levels using sensors and diagnostic tools can help diagnose the source of the problem and determine if maintenance or replacement of the worm wheel is necessary.
  • Increased Backlash: Backlash refers to the clearance between the teeth of the worm and the worm wheel. An increase in backlash can indicate wear, tooth damage, or misalignment of the worm wheel. Excessive backlash can result in reduced efficiency, decreased positional accuracy, and increased noise. Backlash can be diagnosed by measuring the rotational play or movement between the worm and the worm wheel. If the backlash exceeds acceptable limits, it may indicate the need for maintenance or replacement.
  • Reduced Efficiency or Performance: A decrease in the overall efficiency or performance of the mechanical system may suggest issues with the worm wheel. Reduced efficiency can be caused by various factors, including wear, misalignment, or damage to the gear teeth. Monitoring key performance indicators such as power consumption, speed, or torque can help identify any significant changes that may point to problems with the worm wheel. If the efficiency or performance drops below acceptable levels, maintenance or replacement may be necessary.
  • Leakage or Contamination: Leakage of lubricant or the presence of contamination around the worm wheel can indicate seal failure or damage to the gear housing. Inspecting the gear housing for signs of oil leakage, debris, or foreign particles can help diagnose potential issues. If the worm wheel is not adequately lubricated or if contaminants are present, it can lead to accelerated wear, increased friction, and reduced gear life. Addressing the root cause of the leakage or contamination is essential, and it may involve maintenance or replacement of the worm wheel components.
  • Irregular Motion or Positioning: If the mechanical system exhibits irregular motion, inconsistent positioning, or unintended movements, it may indicate problems with the worm wheel. Misalignment, wear, or damage to the gear teeth can cause irregular gear meshing, resulting in unpredictable motion or positioning errors. Monitoring and analyzing the system’s motion or positional accuracy can help diagnose any abnormalities that may require maintenance or replacement of the worm wheel.

It’s important to note that proper diagnosis of worm wheel condition often requires a combination of visual inspection, measurement, analysis of sensor data, and expertise in gear systems. Regular inspections, preventive maintenance, and monitoring of key performance indicators can help detect early signs of issues and determine the appropriate course of action, whether it involves maintenance or replacement of the worm wheel.

In what industries or applications are worm wheels commonly utilized?

Worm wheels, in conjunction with worm gears, find wide applications across various industries that require precise motion control, high torque, and compact design. Here’s a detailed explanation of the industries and applications where worm wheels are commonly utilized:

1. Automotive Industry: Worm wheels are used in automotive applications, such as power steering systems. They provide the necessary gear reduction to convert the rotational motion from the steering wheel into the appropriate steering force, enabling smooth and responsive steering control.

2. Industrial Machinery: Worm wheels are widely employed in various industrial machinery applications, including machine tools, conveyors, packaging machines, and material handling equipment. They provide reliable and efficient power transmission, enabling precise control of speed and torque in these systems.

3. Elevators: Worm wheels play a vital role in elevator systems, where they are used in the elevator drive mechanism to control the movement of the elevator car. They provide the necessary gear reduction to ensure smooth and controlled vertical motion, along with the ability to hold the car in position when the power is removed.

4. Robotics: Worm wheels are commonly utilized in robotic systems, particularly in robot joints and manipulators. They allow for precise and controlled movement, enabling robots to perform intricate tasks with accuracy and repeatability.

5. Printing Presses: Printing presses often employ worm wheels in their drive systems. The worm gear and worm wheel combination helps in achieving the required gear reduction for controlling the paper feed and maintaining consistent print quality.

6. Conveyor Systems: Worm wheels are found in conveyor systems that require controlled and synchronized movement of goods or materials. They provide the necessary torque and gear reduction to ensure smooth and efficient operation of the conveyor belts or rollers.

7. Agriculture and Farming: Worm wheels are utilized in various agricultural machinery, such as tractor attachments, harvesting equipment, and irrigation systems. They facilitate the transmission of power and control the rotational motion required for specific farming operations.

8. Renewable Energy: Worm wheels are used in renewable energy applications, including wind turbines and solar tracking systems. They help in achieving the required gear reduction to optimize power generation and ensure efficient tracking of the sun or wind direction.

9. Food Processing: Worm wheels are employed in food processing equipment, such as mixers, grinders, and dough kneaders. They provide the necessary gear reduction and enable precise control of rotational speed for efficient food preparation and processing.

10. Medical Equipment: Worm wheels find applications in medical equipment, such as surgical robots, imaging devices, and patient positioning systems. They contribute to precise and controlled movements, enabling accurate medical procedures and patient care.

These are just a few examples of the industries and applications where worm wheels are commonly utilized. Their ability to provide high gear reduction, compact design, and reliable power transmission makes them suitable for a wide range of mechanical systems that require precise motion control and high torque output.

China Hot selling Wholesale 1: 100 20 Rpm 29nm 300 Watt BLDC Motor DC Worm Gear with Brushless DC Motor  China Hot selling Wholesale 1: 100 20 Rpm 29nm 300 Watt BLDC Motor DC Worm Gear with Brushless DC Motor
editor by CX 2024-01-11